Achieve the Look of a Metal Roof Using New TPO Colors and Contour Rib
April 22, 2019
The VersiWeld® TPO Rib Profile is a great way to achieve a standing seam metal roof look on sloped roofs or mansards. VersiWeld TPO membrane and the rib profile are now stocked – with no minimum order quantities -- in five special colors in addition to the standard white, gray, and tan options. This makes it even easier to satisfy a building owner’s desire for an aesthetically pleasing standing seam look using TPO.


When using special color TPO and rib profile, an owner will be judging the finished roof on its looks, in addition to its performance. It’s important to ensure proper spacing and alignment, and consider where membrane splices will fall when installing the rib profile.


Here are some easy tips to follow on your next rib profile job:
  • “Measure twice, cut once”: Similar to the old carpenter’s saying, check your measurements before you start the job. Prior to installing any rib profiles, measure the spacing for the ribs on the roof to ensure they are spaced properly. If possible, try to align the edge of a rib profile with a splice in the membrane to hide seams.
  • Use a jig or pan to make spacing easy: Once the spacing has been determined, lay out a few ribs on the ground and position the automatic welder as if the rib is being welded. Then measure the space between the edge of the welder and the next rib. This dimension can be used to fabricate a metal pan ensure proper alignment and spacing of the ribs.
  • The first rib is critical: Always chalk a line to position and install the first rib. Align the edge of the rib with the chalk line and tack-weld it every 6” to ensure it is perfectly straight and stays in place. If done properly, the first rib can act as a guide to align the next rib using the metal spacing pan. It’s important to ensure that after the first rib has been tack welded for positioning purposes, you fully weld it for permanent installation.
  • Use heat to hold rib profile pieces together: To reduce separation of connected rib profile pieces during the welding process, use a hand welder to heat the end of one of the rib profiles after inserting the connector pin and push the two ends together. This will help eliminate small gaps between rib profile pieces.


  • VersiWeld TPO special colors and rib profiles can give a building the look of a metal roof, with the fast installation and proven performance of TPO. Refer to the Rib Profile Installation Guide for more great tips to make sure your next Special Color Rib Profile installation is a success.

        Adam Burzynski
        TPO Product Manager
        Product Marketing
        adam.burzynski@carlisleccm.com
    February 20, 2020
    Code-Required Minimum R-Values

    Over the past 10 years, there has been a shift in minimum required R-values. The 2015 International Energy Conservation Code (IECC) is the driving force behind this movement. More than 20 states have adopted the 2015 IECC, or a portion of its provisions, as their statewide energy code. See the chart below for minimum R-values per climate zone. Since 2009, the roofing industry has seen an R-10 increase in the majority of the states. The total minimum insulation thickness has increased from 3.5" (R-20) to 5.2" (R-30) in parts of over 40 states. The map below can help you identify climate zones within your state. Climate zones 4 through 8 have experienced an R-10 increase. Additional resources are provided below to help you determine the applicable energy code and its associated minimum R-value requirements in a given state or local jurisdiction.    1. Minimum Insulation R-value Requirements: Non-Residential, Above Roof Deck    2. The Building Codes Assistance Project For more information on R-value requirements, please contact Brandon Reynolds at brandon.reynolds@carlisleccm.com

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    February 6, 2020
    Polyiso Storage, Handling, and Application Guidelines

    It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system. Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement. Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic. Tips: Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete. Remove polyiso bundles from trucks with proper equipment. Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck. Follow Versico's requirements regarding product application to ensure adequate performance of the roofing system. For more information, please contact your sales representative.

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    January 23, 2020
    CAV-GRIP 3V in Cold Weather: Best Practices

    As mother nature's cold hands grip much of the continent, many roofing contractors are forced close up shop until winter surrenders to spring. For many contractors, the onset of cold weather means delayed progress, but that mentality is changing. Versico's focus on innovation has resulted in new products that make cold weather installations more manageable. One product leading the pack is CAV-GRIP® 3V Low-VOC Adhesive, which can be installed in temperatures as low as 25°F (-4°C)! Like other adhesives, there are guidelines to follow when using CAV-GRIP 3V in cold weather. Here is some advice to live by: STORAGE: Whether at a distributor's shop or on the jobsite, CAV-GRIP 3V should ALWAYS be stored in protected, heated spaces with the temperature maintained above 70°F (21°C). Adhesive can thicken or gel when exposed to colder temperatures for an extended period. When reheating with a heated blanket or hot box, it can take hours to thoroughly heat the contents and re-liquify. It is recommended to reheat for 12-24 hours prior to use. If the spray gun is spitting, sputtering, or clogging, it is a good indication you've got cold material. GUARD AGAINST HEAT SINKS: A "heat sink" is a material or surface that absorbs heat from surrounding objects. Place cylinders on insulation to avoid direct contact with a cold steel or concrete decks. These surfaces will act as a heat sink, rapidly cooling the cylinders. HOT BOXES AND HEAT BLANKETS: Shop-fabricated or manufactured hot boxes and heated blankets are required to keep CAV-GRIP 3V above 70°F (21°C) when working in colder temperatures. Do not use band heaters due to risks associated with overheating a pressurized cylinder. Devising a way to insulate and heat the hoses also aids in keeping the adhesive warm and spraying properly. Removing cylinders from the cardboard box will aid in heat transfer. ROTATION: It's a good idea to preheat cylinders to 90°F (32°C) as a safety factor against wind chill. Rotate cold tanks into a hot box and replace with heated cylinders. SHAKE CYLINDERS TO AGITATE CONTENTS: Shaking cylinders is a good way to avoid settling of contents and to maintain spray pressure. SPRAYING ISSUES OR GUN CLOGGING: If the spray tip begins to spit, sputter, or clog entirely, there are two main culprits: 1. COLD MATERIAL - Clean the gun and hose from the problem cylinder with Low-VOC UN-TACK prior to attaching to a new, warm cylinder after it has been shaken. 2. CLOGGED SPRAY TIP - If spraying stops, remove the brass spray tip and spray the adhesive into a garbage bag. If the adhesive flows through the wand in a straight stream with no hesitation, then the tank is still functional (assuming it's warm). Simply clean or replace the brass tip and begin spraying again. For more information, please contact your regional manager.     Ryan Ferguson     EPDM Product Specialist     Product Marketing     ryan.ferguson@carlisleccm.com

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