Welding TPO and PVC Coated Metal
July 2, 2019
Welding Versico’s coated metal is quick and easy if you follow a few simple guidelines. Here are some useful tips for your next VersiWeld® TPO or VersiFlex™ PVC Coated Metal installation. 

Product facts

Description: 24-gauge hot-dipped G90 galvanized steel sheeting with a layer of 35-mil non-reinforced TPO or PVC flashing laminated to one side
Size: 4’ by 10’
Packaging: 10 or 25 sheets per pallet
Standard colors:
TPO – White, Tan, Gray, Bronze, Patina Green, Rock Brown, Terra Cotta, Slate Gray
PVC – White, Tan, Gray
Markings: The underside of each coated metal sheet is marked with “TPO” or “PVC”; these markings are repeated several times to avoid misidentification
Shelf life: None
IMPORTANT: TPO and PVC are not interchangeable and will not weld to each other

Before you begin
It is essential that the material is clean. The flat sheet goes through a few processes at the contractor’s metal shop, including shearing and breaking. When the metal is formed, it picks up dirt and contaminants that can negatively affect its weldability. The most common error associated with hot-air welding coated metal is the lack of proper cleaning.
After the coated metal profiles are fastened into place on the roof and before you begin welding, clean with Weathered Membrane Cleaner (for TPO) or PVC and KEE HP Membrane Cleaner (for PVC and KEE HP). Pour the appropriate cleaner from a safety can onto an HP Splice Wipe or other natural fiber rag; then, wipe the metal with the wet cloth to make sure the entire area is clean. If there’s a heavy buildup of dirt, you may need to use a Primer Pad to remove it. When working with cleaners, remember to wear appropriate personal protective equipment, including safety glasses and permeation-resistant gloves that meet ANSI/ISEA 105-2005.
Make sure the underside of the membrane being welded to the coated metal is also cleaned. Allow at least 10 to 15 minutes for the solvents in the cleaner to flash off the surfaces you’ll be welding.

Heat welder setup
When setting up your heat welder, you must consider the thickness of the membrane you’re welding to the coated metal. An 80-mil membrane will require more heat than a 45- or 50-mil membrane. Start the process with the hand welder at the number 7 or 8 setting. Because the 35-mil TPO or PVC film is laminated to the metal, it remains robust during the welding process and will accept more heat without distortion.

Welding coated metal to membrane
Start the welding process by building an air dam parallel to the rear edge of the metal. This will trap the heat and ensure it isn’t lost under the membrane. Using a hand welder and a 2” neoprene roller, weld the membrane to the coated metal, then roll in a perpendicular motion.

Check your welds

To check for proper fusion, weld a strip of membrane to a scrap piece of coated metal. Once your weld has cooled, pull the membrane until failure. Proper fusion has occurred if the membrane delaminates from itself, leaving the bottom ply welded to the film, or if the membrane tears when you try to pull it off the coated metal.
For more information on securement requirements and instructions on how to address metal end joints, follow detail TPC-1.2. Please contact Jim Gage with questions.

    Jim Gage
    Senior Technical Specialist
    Product Marketing
    james.gage@carlisleccm.com
February 20, 2020
Code-Required Minimum R-Values

Over the past 10 years, there has been a shift in minimum required R-values. The 2015 International Energy Conservation Code (IECC) is the driving force behind this movement. More than 20 states have adopted the 2015 IECC, or a portion of its provisions, as their statewide energy code. See the chart below for minimum R-values per climate zone. Since 2009, the roofing industry has seen an R-10 increase in the majority of the states. The total minimum insulation thickness has increased from 3.5" (R-20) to 5.2" (R-30) in parts of over 40 states. The map below can help you identify climate zones within your state. Climate zones 4 through 8 have experienced an R-10 increase. Additional resources are provided below to help you determine the applicable energy code and its associated minimum R-value requirements in a given state or local jurisdiction.    1. Minimum Insulation R-value Requirements: Non-Residential, Above Roof Deck    2. The Building Codes Assistance Project For more information on R-value requirements, please contact Brandon Reynolds at brandon.reynolds@carlisleccm.com

Read This Post
February 6, 2020
Polyiso Storage, Handling, and Application Guidelines

It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system. Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement. Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic. Tips: Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete. Remove polyiso bundles from trucks with proper equipment. Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck. Follow Versico's requirements regarding product application to ensure adequate performance of the roofing system. For more information, please contact your sales representative.

Read This Post
January 23, 2020
CAV-GRIP 3V in Cold Weather: Best Practices

As mother nature's cold hands grip much of the continent, many roofing contractors are forced close up shop until winter surrenders to spring. For many contractors, the onset of cold weather means delayed progress, but that mentality is changing. Versico's focus on innovation has resulted in new products that make cold weather installations more manageable. One product leading the pack is CAV-GRIP® 3V Low-VOC Adhesive, which can be installed in temperatures as low as 25°F (-4°C)! Like other adhesives, there are guidelines to follow when using CAV-GRIP 3V in cold weather. Here is some advice to live by: STORAGE: Whether at a distributor's shop or on the jobsite, CAV-GRIP 3V should ALWAYS be stored in protected, heated spaces with the temperature maintained above 70°F (21°C). Adhesive can thicken or gel when exposed to colder temperatures for an extended period. When reheating with a heated blanket or hot box, it can take hours to thoroughly heat the contents and re-liquify. It is recommended to reheat for 12-24 hours prior to use. If the spray gun is spitting, sputtering, or clogging, it is a good indication you've got cold material. GUARD AGAINST HEAT SINKS: A "heat sink" is a material or surface that absorbs heat from surrounding objects. Place cylinders on insulation to avoid direct contact with a cold steel or concrete decks. These surfaces will act as a heat sink, rapidly cooling the cylinders. HOT BOXES AND HEAT BLANKETS: Shop-fabricated or manufactured hot boxes and heated blankets are required to keep CAV-GRIP 3V above 70°F (21°C) when working in colder temperatures. Do not use band heaters due to risks associated with overheating a pressurized cylinder. Devising a way to insulate and heat the hoses also aids in keeping the adhesive warm and spraying properly. Removing cylinders from the cardboard box will aid in heat transfer. ROTATION: It's a good idea to preheat cylinders to 90°F (32°C) as a safety factor against wind chill. Rotate cold tanks into a hot box and replace with heated cylinders. SHAKE CYLINDERS TO AGITATE CONTENTS: Shaking cylinders is a good way to avoid settling of contents and to maintain spray pressure. SPRAYING ISSUES OR GUN CLOGGING: If the spray tip begins to spit, sputter, or clog entirely, there are two main culprits: 1. COLD MATERIAL - Clean the gun and hose from the problem cylinder with Low-VOC UN-TACK prior to attaching to a new, warm cylinder after it has been shaken. 2. CLOGGED SPRAY TIP - If spraying stops, remove the brass spray tip and spray the adhesive into a garbage bag. If the adhesive flows through the wand in a straight stream with no hesitation, then the tank is still functional (assuming it's warm). Simply clean or replace the brass tip and begin spraying again. For more information, please contact your regional manager.     Ryan Ferguson     EPDM Product Specialist     Product Marketing     ryan.ferguson@carlisleccm.com

Read This Post
X
Email to your Colleagues >
Separate multiple emails with a comma or semicolon.
Copy Me


Please log in to share this item by email.
Add to a Collection >
Please log in to share this item to your collections.
Private
Private Collection (Change)

Loading...
Invite user by email:
User Invited. Invite another
User Invite Failed, try again.
X
Visibility Options
Public Collection
Anyone with a link can view. No sign-in required.
Private Collection
Only people explictly granted permission can access. Sign-in required.
X

You are now working in your copied collection
Okay