Making the Choice Between Prefabricated and Shop-fabricated Metal
August 20, 2019
When it comes to choosing a fascia or coping, the options for colors, finishes, and profiles are virtually endless. Most times, the color and finish will be dictated by the building owner or designer. Roofers and general contractors, on the other hand, often have much more influence over which profile is used and how it’s sourced. This post breaks down the benefits of prefabricated edge metal (such as Versico VersiTrim products) as well as the advantages of shop-fabricated edge metal (made in-house by the roofing contractor or outsourced to a local sheet metal shop).

Prefabricated edge metal has a lot to offer, from enhanced performance and code compliance to labor-saving benefits. Below are a few of the advantages of using prefabricated edge metal. 

Testing and code compliance: All Versico VersiTrim products are tested to ANSI/SPRI ES-1 standards as required by International Building Code. ES-1 testing has been mandatory for all low-slope roofs since IBC-2003 and using prefabricated VersiTrim ensures that code requirements can be met. The majority of VersiTrim coping and fascia profiles offered by Versico are also approved for use on Factory Mutual-insured buildings or where FM-approved edge flashings are required.
Convenience: Using prefabricated VersiTrim products allows contractors to order edge metal and have it shipped directly to the jobsite, with many products available to ship within days. No sheet metal shop is required. On the flip side, roofing contractors who have shops with skilled sheet metal workers can use those resources to work on more complex and profitable sheet metal work, rather than fabricating basic coping and fascia designs.
Labor Savings: Unlike traditional gravel stop and drip edge, many VersiTrim profiles have a snap-on design and do not need to be stripped in. This saves considerable labor on the roof and eliminates the need to use primer and cover strip (as is typical with a drip edge or gravel stop).
Warranty: All VersiTrim products are covered under the Edge-to-Edge Total Roof System Warranty, offering the building owner protection backed by Versico.

While prefabricated edge metal offers many advantages over shop-fabricated edge metal, local fabrication has its own benefits, and shop-fabricated metal is still covered in some Versico warranted roof systems. Here are a few reasons why shop-fabricated edge metal might be a good fit for a project. 

Flexibility: While VersiTrim products can be customized, it’s often easier to create complex custom parts locally where the sheet metal fabricator can see what is needed, measure, and fabricate the part.
Speed: Many VersiTrim profiles can be shipped in as little as one day; however, if you need something immediately, there’s no substitute for a local sheet metal shop that can fabricate something for installation the same day.
Warranty: While VersiTrim will almost always meet warranty requirements, shop-fabricated metal using Versico metal flat sheets can also be included in many warranted roof systems for up to 20 years.

For more information, visit the edge metal product page on the Versico website. 


    Adam Burzynski
    TPO Product Manager
    Product Marketing
    adam.burzynski@carlisleccm.com

February 20, 2020
Code-Required Minimum R-Values

Over the past 10 years, there has been a shift in minimum required R-values. The 2015 International Energy Conservation Code (IECC) is the driving force behind this movement. More than 20 states have adopted the 2015 IECC, or a portion of its provisions, as their statewide energy code. See the chart below for minimum R-values per climate zone. Since 2009, the roofing industry has seen an R-10 increase in the majority of the states. The total minimum insulation thickness has increased from 3.5" (R-20) to 5.2" (R-30) in parts of over 40 states. The map below can help you identify climate zones within your state. Climate zones 4 through 8 have experienced an R-10 increase. Additional resources are provided below to help you determine the applicable energy code and its associated minimum R-value requirements in a given state or local jurisdiction.    1. Minimum Insulation R-value Requirements: Non-Residential, Above Roof Deck    2. The Building Codes Assistance Project For more information on R-value requirements, please contact Brandon Reynolds at brandon.reynolds@carlisleccm.com

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February 6, 2020
Polyiso Storage, Handling, and Application Guidelines

It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system. Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement. Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic. Tips: Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete. Remove polyiso bundles from trucks with proper equipment. Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck. Follow Versico's requirements regarding product application to ensure adequate performance of the roofing system. For more information, please contact your sales representative.

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January 23, 2020
CAV-GRIP 3V in Cold Weather: Best Practices

As mother nature's cold hands grip much of the continent, many roofing contractors are forced close up shop until winter surrenders to spring. For many contractors, the onset of cold weather means delayed progress, but that mentality is changing. Versico's focus on innovation has resulted in new products that make cold weather installations more manageable. One product leading the pack is CAV-GRIP® 3V Low-VOC Adhesive, which can be installed in temperatures as low as 25°F (-4°C)! Like other adhesives, there are guidelines to follow when using CAV-GRIP 3V in cold weather. Here is some advice to live by: STORAGE: Whether at a distributor's shop or on the jobsite, CAV-GRIP 3V should ALWAYS be stored in protected, heated spaces with the temperature maintained above 70°F (21°C). Adhesive can thicken or gel when exposed to colder temperatures for an extended period. When reheating with a heated blanket or hot box, it can take hours to thoroughly heat the contents and re-liquify. It is recommended to reheat for 12-24 hours prior to use. If the spray gun is spitting, sputtering, or clogging, it is a good indication you've got cold material. GUARD AGAINST HEAT SINKS: A "heat sink" is a material or surface that absorbs heat from surrounding objects. Place cylinders on insulation to avoid direct contact with a cold steel or concrete decks. These surfaces will act as a heat sink, rapidly cooling the cylinders. HOT BOXES AND HEAT BLANKETS: Shop-fabricated or manufactured hot boxes and heated blankets are required to keep CAV-GRIP 3V above 70°F (21°C) when working in colder temperatures. Do not use band heaters due to risks associated with overheating a pressurized cylinder. Devising a way to insulate and heat the hoses also aids in keeping the adhesive warm and spraying properly. Removing cylinders from the cardboard box will aid in heat transfer. ROTATION: It's a good idea to preheat cylinders to 90°F (32°C) as a safety factor against wind chill. Rotate cold tanks into a hot box and replace with heated cylinders. SHAKE CYLINDERS TO AGITATE CONTENTS: Shaking cylinders is a good way to avoid settling of contents and to maintain spray pressure. SPRAYING ISSUES OR GUN CLOGGING: If the spray tip begins to spit, sputter, or clog entirely, there are two main culprits: 1. COLD MATERIAL - Clean the gun and hose from the problem cylinder with Low-VOC UN-TACK prior to attaching to a new, warm cylinder after it has been shaken. 2. CLOGGED SPRAY TIP - If spraying stops, remove the brass spray tip and spray the adhesive into a garbage bag. If the adhesive flows through the wand in a straight stream with no hesitation, then the tank is still functional (assuming it's warm). Simply clean or replace the brass tip and begin spraying again. For more information, please contact your regional manager.     Ryan Ferguson     EPDM Product Specialist     Product Marketing     ryan.ferguson@carlisleccm.com

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